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Laboratory

The testing laboratory of Montazhnik-EM LLP is accredited in the state accreditation system of the Republic of Kazakhstan for compliance with the requirements of State Standard ISO/IEC 17025-2019 «General requirements for the competence of testing and calibration laboratories».

Certificate of accreditation KZ.T.10.E1170 dated 01.07.2022

The testing laboratory of Montazhnik-EM LLP is equipped with the latest modern machinery, which allows testing products in accordance with the approved scope of accreditation with the greatest reliability and accuracy.
Scope of accreditation
  1. Metal structures and parts of structures
  2. Building metal structures. Fire external stationary stairs, roof fences. Ladders. Scaffolding. Shelving
  3. Constructions of special facilities
— gas-holders, tanks, cisterns, tanks and similar containers made of ferrous metals for any substances
— ferrous metal containers for compressed or liquefied gas
  1. Steam and hot water pipelines (categories I – IV)
— combustible, toxic and liquefied gases;
— pipe fittings;
— pipeline elements;
Seamless welded steel pipe parts with a nominal pressure of less than 10 MPa:
— taps;
— steeply curved;
— tees;
— transitions;
— elliptical plugs
  1. Pressure vessels, heat exchangers
  2. Steam and hot water boilers operating under pressure. Parts of heating boilers. Auxiliary equipment.
  3. Reinforcement and embedded products. Welded joints of reinforcement and embedded products.
  4. Fasteners:
— bolts;
— screws;
— springs.
  1. Lifting vehicles:
— overhead cranes,
— gantry cranes,
— boom cranes,
— tower cranes,
— car cranes,
— portal cranes,
— pipe laying cranes,
— car lifts,
— towers,
— electric lifting hoists,
— manual hoists,
— trolleys.
Gantry rails of lifting mechanisms. Conveyors. Escalators. Cable cars. Reservoirs, tanks and containers of a similar type made of ferrous metals for petroleum products.
  1. Industrial equipment. Steam and gas turbines
  2. Seamless steel pipes for the oil refining and petrochemical industry. Seamless hot-deformed pipes made of corrosion-resistant steel. Seamless cold and heat-deformed pipes made of corrosion-resistant steel. Pumping and compressor pipes and couplings to them. Casing and core pipes for exploration drilling and nipples to them. Casing pipes and couplings to them. Steel drill pipes with planted ends and couplings to them. Drill pipes for shells with removable core receivers. Drilling exploration pipes and couplings to them. Steel drill pipes of the nipple connection for exploration drilling.
  3. Steel welded pipes for main gas and oil pipelines. Bends of steel trunk pipelines bent at the turns of the linear part.

Equipment

Electronic small-sized hardness tester ТЭМП-4

Dynamic small-sized hardness tester ТДМ-2

Universal dynamic hardness tester DynaROCK II
Ultrasonic Flaw Detector А1212 МАSTER

Ultrasonic Flaw Detector «Пеленг-115» (УД2-115)

Universal flaw detector УД4- ТМ «Томографик»

Ultrasonic flaw detector Smartor
Capillary flaw detection is a complex of operations to identify hidden and minor flaws based on the action of indicator fluids. Capillary control, or control by penetrating substances, is recognized as one of the most sensitive and informative methods of non-destructive testing.

Capillary control can be used to check objects of almost any size, shape and materials in almost all areas of industry from energy to the construction of nuclear reactors. Non-destructive testing by penetrating substances is also used to establish leakproofness violations. For some materials, this method of non-destructive testing is the only means of diagnosing quality compliance.

Due to the use of specific materials and equipment, capillary control is regulated by State Standard 18442-80 «Non-destructive testing. Capillary methods. General requirements».
Indicator penetrant MR 68 C (500 ml) by MR Chemie Gmbh (aerosol)
Penetrant purifier MR 88 (500 ml) by MR Chemie Gmbh (aerosol)
Penetrant developer MR 70 (500 ml) by MR Chemie Gmbh (aerosol)  
 

The permanent magnet magnetizing device МД-7 is designed for magnetization of individual sections of parts and products made of ferromagnetic materials during magnetic powder control of the applied field according to State Standard 21105 «Non-destructive testing. Magnetic powder method».

The portable metal analyzer ЛИС-01 is a unique Russian-made spectrometer that is designed to solve the problems of input and output control, sorting of non-ferrous and ferrous metals and alloys, identification of the material brand in laboratory and field conditions.

The method of laser spark emission spectrometry (LSES) implemented in the device allows to measure with high accuracy the mass concentrations of such elements as C, Si, Mn, Cr, Ni, Fe, Mg, Al, V, Cu, Co, Zn, Sn, Mo, Ti, W, Nb, Pd, Ag, Cd, Pt, Au and others.

The universal styloscope СЛУ is designed for rapid visual qualitative and comparative quantitative analysis of ferrous and non-ferrous alloys in the visible range of the spectrum. The universal styloscope СЛУ is used for express analyses, the accuracy of which is not subject to high requirements.

The universal testing machine AlfaTest H600 is designed for carrying out mechanical tests of materials on such parameters as rupture, compression, bending and elongation

The testing laboratory works in the machine-building, energy, and construction industries in the manufacture, repair, and diagnostics of equipment. Carrying out step-by-step quality control, starting with the input control of basic and consumables, intermediate quality control and the quality of finished products.

Maximum quality control at all stages of production allows Montazhnik-EM LLP to produce high-quality products that meet all the requirements of the customer and the applicable regulatory documents. In addition, the testing laboratory provides services to all interested legal entities.
Metallographic portable microscope Альтами МЕТ П

Metallographic microscopes are indispensable if the observation of opaque or translucent objects is required. Portable metallographic microscopes are equipped with special optics, thanks to which the solution of professional tasks of a working and research nature is greatly simplified.

The professional portable metallographic microscope Альтами МЕТ П is an indispensable assistant for carrying out inspection work in the field. The microscope allows examining any opaque objects located at an arbitrary angle to the horizon thanks to the built-in LED backlight with smooth brightness adjustment, which ensures smooth and contrasting illumination of the object of study even at large magnifications.

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